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Demo case study · Keynsham

Felt to Warm-Deck Single-Ply Flat Roof Conversion

Demonstration project — not a real client
Client type
Private homeowner
Location
Keynsham
Service
Flat Roofing
Timeline
5 working days

The challenge

A 1990s three-layer felt roof over a kitchen extension had blistered and ponded, with damp appearing at the junction with the main house. The room was also cold and dark year-round.

Recommended solution

We rebuilt the deck with correct falls, installed a warm-deck PIR insulation build-up, finished in EPDM single-ply, and designed in two flat rooflights and a lantern to transform daylight levels.

Work completed

  • Strip of failed felt and saturated deck
  • New firrings set to a 1:60 fall toward a repositioned outlet
  • 120mm warm-deck PIR insulation layer
  • Fully adhered EPDM single-ply membrane
  • Powder-coated aluminium edge trims and new upstand detailing
  • Two flat rooflights and one lantern installed

Outcome

Demo outcome placeholder: ponding eliminated, damp resolved at the wall junction, and a measurable improvement in the room's thermal comfort. Covered by a system guarantee.

Before and after

After works — Felt to Warm-Deck Single-Ply Flat Roof Conversion
Before works — Felt to Warm-Deck Single-Ply Flat Roof ConversionBefore
After

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Project gallery

Completed grey single-ply flat roof with rooflightsRoofing team working on an extension roof

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